Bisphenol A-based polysulfone (PSF) was found to be miscible with uncu
red bisphenol A-type epoxy resin, i.e. diglycidyl ether of bisphenol A
(DGEBA), as shown by the existence of a single glass transition tempe
rature (T-g) within the whole composition range. Miscibility between P
SF and DGEBA is considered to be due mainly to entropy contribution. F
urthermore, PSF was judged to be miscible with the 4,4'-diaminodipheny
lmethane (DDM)-cured epoxy resin (ER) as revealed by the means of diff
erential scanning calorimetry (d.s.c.), dynamic mechanical analysis (d
.m.a.) and scanning electron microscopy (SEM). D.s.c. and d.m.a. studi
es showed that the DDM-cured ER/PSF blends had only one T-g. SEM obser
vation revealed that the DDM-cured ER/PSF blends was homogeneous. Both
tensile and flexural properties of the DDM-cured ER/PSF blends slight
ly improved compared to those of the pure DDM-cured ER. Both fracture
toughness (K-IC) and fracture energy (G(IC)) increased by ca. 20% with
the addition of PSF to the system. Morphological investigation of the
K-IC fracture surface suggests typical characteristics of brittle fra
cture. (C) 1997 Elsevier Science Ltd.