The influence of friction welding and post-weld heat treatment on the
tensile strength and metallurgical properties of the dissimilar fricti
on joints between commercially pure titanium and type 5083 aluminium a
lloy base materials was investigated. The tensile strength of as welde
d joints was highest when a high friction pressure was applied in conj
unction with a friction time of 0.5 s. There was no evidence of interm
etallic formation at the bondline in the as welded joints produced usi
ng a friction time of 0.5 s. However, a 200 nm thickness intermetallic
layer formed in as welded joints produced using a longer friction tim
e (3 s) and in dissimilar joints post-weld heat treated at 450 degrees
C for 3.6 ks. It is suggested that the intermetallic layer comprised
a mix of tau-Al (Ti2Mg3Al18), Mg2Al3, and Al-3 Ti phases. The critical
intermetallic layer width in Ti-5083 aluminium alloy joints was much
less than that found in dissimilar Ti-304L stainless steel and pure Ti
-pure Al friction welds.