A mathematical model for the semi-batch operation of industrial dryers
with trucks and trays is presented and analysed. Design aspects are d
iscussed concerning problems involving both single dryer and systems o
f parallel dryers. In both cases, optimum flowsheet configuration and
operation conditions are sought and verified by appropriate formulatio
n of design and optimization strategies. The optimization objective is
the total annual cost of the plant, subjected to constraints imposed
by the operation of the dryer thermodynamics, and construction reasoni
ng. The decision variables were the number of trucks and the drying ai
r stream humidity for each dryer involved as well as the total number
of dryers. The MINLP nature of the design problem required mathematica
l programming techniques for its solution. The optimization was carrie
d out for a wide range of production capacities, and the optimal point
s, where a new truck or a new dryer is introduced, were evaluated. The
effect of market economic figures on the design results is illustrate
d. The analysis focused on the design of two commercial agricultural p
roducts - namely, raisins and currants. A characteristic case study is
presented in order to demonstrate the effectiveness of the proposed a
pproach. (C) 1997 Elsevier Science Limited.