In the past few decades, numerous studies have been carried out on the
potential applications of methanol as fuel, for both the transportati
on and the power generation sectors. These fuel applications require s
ignificant reductions in manufacturing cost, particularly in plant inv
estment. The present study evaluates the savings in investment that co
uld be achieved by applying various emerging manufacturing technologie
s. The most advanced technologies are based on the intermediate produc
tion of synthesis gas. They are based on new re-forming technologies o
r various ''once-through'' methanol synthesis schemes. The newest manu
facturing technologies either proceed via methyl chloride or methyl bi
sulfate or apply direct partial oxidation. From our study, we conclude
that none of the technologies proposed, whether based on synthesis ga
s or not, can offer large savings in investment unless they can be sca
led up by a factor 4-8 above the conventional capacity of 2.5 kt/d.