Calculation of new orthopedic implants prior to manufacturing of proto
types can be economic in the case of complex production processes. The
use of composite materials for highly loaded hip stems is one applica
tion of the Finite-Element Method. Due to the anisotropic behaviour of
composite structures, special routines had to be programmed for eleme
nt alignment and failure analysis. Stability of carbon fibre-reinforce
d epoxy hip stems could be confirmed by experimental results. The risk
of neck fracture was found to De one of the critical features in the
design process. (C) 1997 IPEM. Published by Elsevier Science Ltd.