Model-based monitoring systems based on state observer theory often ha
ve poor performance with respect to accuracy, bandwidth, reliability (
false alarms), and robustness. Previous works have investigated quanti
tatively the above limitations from the machine monitoring viewpoint a
nd have developed a design methodology for discrete-time well-conditio
ned state observers. In this paper, the estimation performance of well
-conditioned observers is demonstrated on a DC spindle system designed
and built for this purpose. The results show that the robustness of t
he estimate is similar to that obtained with the well-known Kalman fil
tering technique. Additional simulation-based examples show that the t
ransient as well as steady-state error robustness to perturbations is
better than or equal to Kalman filter performance depending on the nat
ure of the modeling error. Because of this robustness, the well-condit
ioned observer for discrete-time systems is an important technique for
the development of improved machine monitoring systems.