An extensive research programme investigating the thermoplastic pultru
sion process has been undertaken. As part of this research effort, the
influence of process parameters on the mechanical properties of the c
omposite has been studied. A study of the influence of the independent
processing parameters on the ultimate flexural strength and flexural
modulus of unidirectional carbon fibre-reinforced polyetheretherketone
composites is presented. A process-parameter dependency is found and
is attributed to processing-induced differences in the matrix crystall
inity, where a decreasing degree of crystallinity translates into decr
easing flexural strength. The flexural modulus appears to follow the s
ame trend as the strength, but this dependency is less pronounced.