An optimized microstructure of cast iron has been developed. In situ s
tudies with the use of scanning electron microscopy have been made of
the microprocesses of deformation and fracture in tension. The surface
microstructure and the corresponding fracture surface and matching fr
acture were observed. The optimized nodular graphite-martensite interf
ace, in combination with the high yield strength martensite shell, has
been found to delay the initiation and propagation of interfacial cra
cks. Subsequent propagation and the formation of cast iron cracks is h
indered by the ferrite-plus-martensite matrix. During crack propagatio
n, shear deformation, the fracture of ligaments between the crack tip
and the microcracks ahead, crack deflection, and bridging take place.
With the use of these observations, it is possible to explain why cast
iron with this optimized microstructure has excellent strength and to
ughness. (C) Elsevier Science Inc., 1997.