Zinc oxide inhalation causes metal fume fever, a flu-like syndrome com
mon among welders. Proinflammatory pulmonary cytokines play a role in
mediating this occupational illness. The goal of this investigation wa
s to characterize early pulmonary cytokine responses after experimenta
l human exposure to inhaled purified zinc oxide fume. We quantified br
onchoalveolar lavage (BAL) cytokine concentrations in 15 healthy volun
teers 3 hr after inhalation of zinc oxide fume, We compared postexposu
re cytokine responses with postsham exposure responses in the same 15
subjects. We also com pared cytokine responses with those of 14 ''late
follow-up'' subjects previously studied by BAL 20 hr after zinc oxide
fume exposure. Zinc oxide exposure was a statistically significant, d
ose-dependent predictor of increases in BAL TNF (mean exposure-sham di
fference +/- SE = 9.5 +/- 3.6 pg/mL, P = 0.02), IL-6 (mean exposure-sh
am difference +/- SE = 5.5 +/- 1.8 pg/mL, P = 0.009), and IL-8 (mean e
xposure-sham difference +/- SE = 64.1 +/- 23.9 pg/mL, P = 0.02). The T
NF response was significantly greater at 3 hr follow-up compared with
20 hr follow-up, after adjusting for smoking status, zinc dose, and BA
L macrophages (PO = 0.004). Our findings provide evidence for a pulmon
ary inflammatory response 3 hr after inhalation of zinc oxide fume cha
racterized by dose-dependent increases in BAL proinflammatory cytokine
concentrations. These data indicate that TNF plays an important initi
al role in mediating metal fume fever. (C) 1997 Academic Press.