Microstructural observations were used as the basis for a discussion o
f the formation and growth of voids in alumina scales. Reactive-elemen
t additions to alloys and alloy desulfurization appear to inhibit the
growth of interfacial voids, thus improving scale adhesion. This pheno
menon is analyzed in terms of surface energies. In addition, a model i
s proposed for the formation of large internal voids in alpha-Al2O3 sc
ales, These voids appear to be too large to form as a result of vacanc
y coalescence and are more frequently observed in scales not doped wit
h a reactive element. The model is based on a growth mechanism where i
nward and outward growing ridges at scale grain boundaries eventually
seal off and form internal voids.