Two optical sensors were developed to measure velocities of glass bead
s, soybeans, and chopped wheat straw Velocities were determined using
a cross-correlation method derived through fast Fourier transformation
s. Optimum sampling frequencies and sample sizes within different velo
city ranges were determined for real-time velocity measurements. Stati
stical analysis showed that the optimum sample size is determined main
ly by the size and type of the particles. For the glass beads, soybean
s, and chopped wheat straw the optimum sample sizes were 512, 128, and
256, respectively. Once the sample size is determined the optimum sam
pling frequency can be determined based on the range of velocity to be
measured With the optimum measurement parameters selected, the measur
ement errors can be limited within 5%, 6%, and 3% for glass beads, soy
beans, and chopped wheat straw, respectively. This method is insensiti
ve to particle shape and color For real-time measurement, digital sign
al processing using the fast Fourier transformation method is recommen
ded.