The relationship between thin-film defect performance and the density
of the sputtering target has been investigated [1]. Target manufacture
rs can achieve 100% of theoretical density through various titanium tu
ngsten (TiW) target-manufacturing techniques (vacuum hot press, hot is
ostatic pressing, inert gas hot pressing). However, significant differ
ences in defect levels have been observed in a production environment
for W-10%Ti targets with the same target density values. This article
investigates the effect of target microstructure on thin-film defect p
erformance in a production environment. Tight control of the pressing
temperature limits the formation of W-rich precipitates in the Ti-rich
beta phase. The presence of W-rich precipitates can result in increas
ed level of defects. Sputtering targets manufactured by vacuum hot pre
ssing show lower levels of oxygen that can also minimize film flaking.