A laser diode integrated with a spot-size converter has been developed
for low cost optical modules. This device involves a mechanism that m
atches its optical field with fiber or planar lightwave circuits (PLC)
. This improves the alignment tolerance of the optical coupling and al
lows for an easy passive alignment approach. This device was fabricate
d on a 2-in substrate using MOVPE for crystal growth, stepper for phot
olithography and dry etching for mesa formation, which were all fit fo
r mass production. Thus, the cost of the device is reduced. This devic
e offers high coupling efficiency with single-mode fibers and high rel
iability, so that it can be widely implemented in coming advanced opti
cal networks.