Evergreen Solar is a new solar cell company that is commercializing a
silicon sheet growth method known as String Ribbon, a method for formi
ng continuous polycrystalline silicon ribbon directly from the melt. R
ecently, modifications to the growth environment by means of a tunable
afterheater have enabled Evergreen to grow flat, 5.6 cm wide and 100
mu m thick ribbon with low enough stress to permit solar cell fabricat
ion. The development work was aided by using finite element analysis w
ith a thermoelastic model. Initial work on forming cells on this mater
ial was quite promising. The best solar cell made on the 100 mu m thic
k, p-type silicon ribbon (rho = 0.1 Ohm cm) was 14.7% efficient, It ha
d a V-oc of 639 mV and a fill factor of 0.798 with a J(sc) of 28.8 mA/
cm(2). Significant increases in lifetime during processing were not un
usual. With better starting lifetimes from higher bulk resistivity val
ues, PCID modeling indicated that 16% efficient cells should be readil
y achievable on this material.