Fermentation involves many complex biological processes, some of which
can be difficult to monitor. In this study, aerosol measurement was e
xplored as an additional technique for monitoring a batch aerobic ferm
entation process using Escherichia coli strain W3110. Using this techn
ique, a small aerosol extraction flow from the fermenter was continuou
sly dried in-line and analyzed with an aerosol size spectrometer and a
n aerosol photometer, used to measure the size-integrated aerosol conc
entration. The results of the measurements demonstrated that the bacte
rial growth rate and the aerosol number concentration changed in a sim
ilar fashion: the effluent aerosol number concentration increased duri
ng the exponential growth phase and subsequently decreased after the b
acterial cell concentration had reached a stable level. This aerosol c
oncentration increased sharply approximately 1 h after initiation of g
rowth. Thus, this increase in aerosol concentration suggests that the
release of aerosols changes as a function of the microbial product for
mation activity. The products may change the theological properties of
the liquid, especially if surface-active compounds are produced. The
increase in aerosol concentration corresponds to a decrease in the val
ues of the measured surface tension during the same time frame. Furthe
rmore, the aerosol size spectrometer and the photometer showed similar
time traces of the effluent aerosols. The size distributions of the s
olid residues from the fermentation broth remained relatively constant
, while the concentrations changed with the phase of fermentation. As
the photometer is inexpensive, it appears promising as a convenient in
strument for monitoring fermentation processes.