An ambient loop USP purified water system has been designed and implem
ented using carbon and ion exchange resin beds, ultraviolet light syst
ems and polishing filters to produce water consistently meeting or exc
eeding all USP XXIII quality specifications for purified water. The ci
rculation system is constructed of PVDF plastic piping material instal
led in a continuous fully-drainable loop. The system was sized for a p
ilot scale fermentation/harvest process at the 1000 1 cultivation scal
e. This system passed all installation and operational qualification t
esting as well as sixty days of continuous performance qualification t
esting before entering into an ongoing monitoring regimen. Excursions
outside acceptable water quality parameters during this extensive moni
toring regimen were minimal. Sanitization of the system, along with be
d and filter changes at the time of sanitization, was conducted every
3 to 6 months to insure consistent water quality.