Methods of microscopic observation and macroscopic characterization ha
ve been developed for determining the co-phase continuity in immiscibl
e binary blends. After selective dissolution of the component polymers
, the morphologies of microscopic observation are consistent with the
results of macroscopic observation and weight percentage determination
. By using these methods, the relationship between co-phase continuity
, composition and blending time has been explored for two immiscible b
inary polyblends with different viscosity ratios (lambda), polyamide 6
/polyethersulfone (PA/PES, lambda = 0.03) and poly(butylene terephthal
ate)/polystyrene (PBT/PS, lambda = 1). Both blend systems show a simil
ar dependence of co-phase continuity on the composition and mixing tim
e. That is at short mixing time (for example, 2 minutes), the co-phase
continuity takes place in a wide composition range. With increasing b
lending time, the composition range of co-phase continuity becomes nar
row, and finally shrinks to one point. After a long enough mixing time
the co-phase continuity region will occur only at a volume fraction o
f 50/50, no matter what the viscosity ratio of the blend is. (C) 1997
Elsevier Science Ltd.