The chemical state of Cr in the interior and on the surface of silica-
free and silica-added electrolytic chromate and that at the interface
between the chromate films and electrogalvanized (EG) steel sheet were
quantitatively investigated by SXS and XPS. Specimens for the interfa
ce analysis were prepared by dissolving the Zn coating in mercury afte
r adhering stainless steel sheets to the films. The Cr3+/(Cr3+ + Cr6+)
ratio (Cr3+ ratio) of the interface was substantially the same as tha
t of the interior, and that of the surface was 20% lower than that of
the interior. Addition of silica to the film does not affect the chemi
cal state of Cr. The Cr3+ ratio of the interface as well as the surfac
e increased with the increase in the insoluble Cr3+ ratio obtained by
an immersion test in boiling water, indicating that Cr3+ is insoluble
in water. The surface of the chromate film was Cr6+-rich and the inter
ior of the film is Cr6+-poor, which is attributed to the fact that Cr6
+ is easily reduced to Cr3+ during chromate formation at the interface
between the chromate bath and EG surface. (C) 1997 Elsevier Science B
.V.