A novel technique is introduced for planning experimental design emplo
ying fuzzy rule-based systems. The significant aspect of the proposed
experimental design with fuzzy levels (EDFL) is assigning a membership
function for each level of variable factors. Consequently, the design
matrix and observed responses can be represented in a set of fuzzy ru
les. Several examples are presented to clarify the proposed idea and t
he results are compared with the conventional Taguchi methodology. We
have specifically planned an L-18 orthogonal array EDFL for the solder
paste printing stage of surface mount printed circuit board assembly
to provide a model for the process and to optimize the selection of va
riable factors.