A detailed study is reported of the microstructure in a nanocrystallin
e alloy, Nd4Fe78B18, consisting of a mixture of hard (Nd2Fe14B) and so
ft (Fe3B) magnetic phases, utilizing conventional and analytical trans
mission electron microscopy (TEM). The nanocrystalline microstructures
were fabricated by annealing the melt-spun amorphous Nd4Fe78B18 ribbo
ns by means of conventional (furnace) annealing techniques and also by
the so-called flash-annealing process. Enhanced remanence and coerciv
ity were reported previously for the flash-annealed alloys. Furnace-an
nealed ribbons contained 20-30 nm equiaxed grains with Fe/Nd = 17-19.6
. Also observed were large (50-100 nm) equiaxed grains of alpha-Fe. Fo
r flash-annealed ribbons, significant amounts of Nd2Fe23B3, a metastab
le cubic phase, were observed, as well as a marked difference in the s
econd phase morphology. For the flash-annealed ribbon whose hysteresis
loop showed good coupling of the magnetic phases, a refined microstru
cture was found and the large alpha-Fe grains were absent.