The novel use of solid-state chemical reactions for the synthesis of l
ayered alkali-metal silicates from sodium metasilicate and silica has
been investigated. Reactions were carried out using a conventional lab
oratory muffle furnace. Sodium octosilicate, kanemite and magadiite we
re obtained as pure phases, by controlling the reaction temperature be
tween 50 and 800 degrees C. Magadiite is best prepared at temperatures
below 200 degrees C, octosilicate at temperatures between 400 and 500
degrees C, and kanemite at temperatures between 600 and 800 degrees C
. The purest products were obtained from equimolar mixtures of metasil
icate and silica powders, which were carefully ground together. The ne
w method yields materials with crystal morphologies very similar to th
ose previously described; however, it offers significant practical adv
antages over other published procedures, which typically involve long
hydrothermal crystallizations, at high pH and high temperatures.