At. Zehnder et Ar. Ingraffea, REINFORCING EFFECT OF COVERLAYERS ON THE FATIGUE LIFE OF COPPER-KAPTON FLEX CABLES, IEEE transactions on components, packaging, and manufacturing technology. Part B, Advanced packaging, 18(4), 1995, pp. 704-708
Flex cables constructed of copper sandwiched between Kapton (polyimide
) fail under repeated bending due to the formation and propagation of
fatigue cracks in the copper. It is observed that fatigue life of roll
ed-annealed copper cables with a coverlayer of Kapton is significantly
higher than cables without a coverlayer, This result is explained usi
ng a fracture mechanics analysis where the Kapton layers bridge across
cracks in the copper, shielding the crack from the full stresses. Thi
s retards crack growth, hence increasing fatigue life of the cables.