The development of two-phase Nb/Nb3Al in situ composite microstructure
s by thermal treatment in a Nb-6wt.%Al alloy, processed through powder
-metallurgy techniques, is examined in detail using transmission and s
canning electron microscopy. Observations reveal that the precipitatio
n of Nb3Al in a heavily dislocated Nb solid solution matrix initiates
at grain boundaries and progresses along the [110] and [211] direction
s in the matrix and Nb3Al precipitate, respectively; the precipitates
eventually fuse into small, elongated grains with 1-10 mu m dimensions
. The evolution of the in situ composite microstructure from the hot-p
ressed equiaxed structure proceeds by a diffusion-controlled nucleatio
n and growth transformation and not by a massive transformation. The l
amellar microstructure of the alloy displays a five-fold increase in t
oughness over unreinforced Nb3Al primarily due to crack bridging and p
lastic deformation associated with the ductile Nb phase.