Composite ZrO2-SiO2 gels were prepared using fumed silica and ZrOCl2 s
olution as starting materials. Morphological evolution of ZrO2 particl
es formed during heat treatment, and the particle sizes of the composi
tes were investigated by transmission electron microscopy. The morphol
ogy of the ZrO2 particles experiences several changes during heat trea
tment, i.e. the initially loose sponge-like body changes to dense spon
ge-like agglomerates, then to spherical particles which are embedded i
n the silica matrix, and finally to larger spherical particles. The st
ability of tetragonal zirconia in the gels is discussed in the light o
f the particle-size effect. The martensitic transformation of ZrO2 (to
the monoclinic phase) was found to occur in situ, when irradiated by
a high-energy electron beam.