The rotary impeller filling system has been used for bagging cement si
nce the start of the 20th century. Alternative designs were developed
in the mid 80s, and were also put to the test under practical conditio
ns. The flow conditions in the turbine impellers were investigated in
scientific trials and the measurements were evaluated with the aid of
well-known fundamental equations. The optimization which this made pos
sible was utilized to make a significant improvement in the bagging ca
pacity with products with finenesses of over 10000 Blaine and to achie
ve a considerable decrease in wear. In the meantime, practical tests w
ere carried out which fully confirmed the numerical calculations and t
he experimentally determined data. A new electronic weighing system wa
s also developed which, in a cycle of 23 ms, measures the mass flow co
ntinuously and calculates and optimizes all parameters for the changeo
ver between coarse and fine flow as well as the run-on correction. Any
change in the flow behaviour of the product is determined within this
cycle time. All the parameters are then adjusted independently to the
situation so that exceptional weight accuracy is guaranteed when the
bagging machine is operating at full capacity. Automation modules such
as empty bag applicators and automatic palletizers are available to m
ake continuous use of the full capabilities of the new packer; these a
utomatically undertake any changes in product, bag weight or stacking
pattern.