This paper overviews a ''next generation,'' end-to-end realization pro
cess for circuit packs that enables reliable test access for structura
l testing of aggressive, surface-mount technology (SMT) designs. New t
est-access alternatives, such as boundary scan (B-S) and new fixturing
techniques, are reviewed. Each stage of the process is examined relat
ive to how final testability can be influenced. An overview of the sof
tware systems and features needed to support this process, including c
omputer-aided engineering/computer-aided design (CAE/CAD) tools, bound
ary scan tools, and manufacturing/test data management systems, are pr
esented.