The various stages in the successful production of integral skin polyu
rethane foam mouldings designed to simulate red cedar products are des
cribed. The development of surface finishing techniques has resulted i
n mouldings textually and visually almost identical with authentic red
cedar. The mechanical properties of the mouldings have been measured
and compared with those of red cedar. Although the flexural modulus is
significantly less and the flexural and compression strengths are sli
ghtly less, the surface hardness and the screw holding strength are si
gnificantly higher for the mouldings than for the red cedar. The lower
flexural modulus can be compensated at the design stage by dimensiona
l modification pr the use of composite structures.