High quality diamond films have been deposited on tantalum nitride (Ta
N2) materials, which are used as heating elements for high-speed therm
al printing heads, by using the microwave plasma chemical vapor deposi
tion technique via a particular pretreatment, intercurrent treatment,
and shutdown process. Scanning electron microscopy, x-ray diffraction,
and Raman spectroscopy were employed to investigate the structure and
quality of the films. A highly adherent film-substrate system was obt
ained. The possibility of chemical vapor deposition diamond films bein
g used as protective layers of thermal printing heads is indicated. Th
e low-temperature pretreatment with a methane-rich hydrogen plasma pla
ys an important role in nucleating diamond crystallites on the TaN2 su
bstrate, thus enhancing the nucleation density and making it possible
to form a continuous diamond film on TaN2. A speculation is proposed t
o interpret the effect. (C) 1995 American Institute of Physics.