The psychophysical, biomechanical, and physiological criteria used in
establishing the NIOSH limits for manual lifting were cross-validated
against the data published by different researchers in the subject lit
erature. Assessment of the 1991 NIOSH lifting equation indicated that:
(1) NIOSH-based limits are significantly different from the psychophy
sical limits in the (i) low and high frequencies of lift, and (ii) sma
ll and large horizontal distances; (2) NIOSH limits are highly correla
ted with the data of Snook and Ciriello (1991) in the low frequency ra
nge, with the Recommended Weight Limit (RWL) protecting about 85% of t
he female population and 95% of the male population; (3) the 3 . 4 kN
Limit for compression on the lumbosacral joint cannot protect the majo
rity of the worker population on the basis of damage load concept; and
(4) energy expenditure limits used in development of the RWL index ca
n be sustained by 57 to 99% of worker population when compared to the
physiological limits based on previous fatigue studies. Results of the
cross-validation for psychophysical criterion confirmed the validity
of assumptions made in the 1991 NIOSH revised lifting equation. Howeve
r, the results of cross-validation for the biomechanical and physiolog
ical criteria were not in total agreement with the 1991 NIOSH model.