Multilayer LDPE/nylon-6 films with an overall content of 71 wt% LDPE,
24 wt% nylon-6, and 5 wt% PE-based tie-layer adhesive were reprocessed
under both minimal and extensive mixing conditions. Thermal and mecha
nical properties, oxygen and water vapor permeability, and morphology
of the reprocessed samples were determined. The modulus and yield stre
ss of the reprocessed films fell between those of the pure homopolymer
s, whereas percent elongation at break and energy-to-break for all rep
rocessed films were less than those of the homopolymers. In minimally
reprocessed film, layering of LDPE (low-density polyethylene) and nylo
n-6 was retained, whereas in extensively mixed samples, nylon-6 domain
s were spherical and ranged from 0.2 to 7 mu m. Minimally reprocessed
film exhibited good O-2 and H2O vapor barrier properties, whereas exte
nsively-mixed samples had poor barrier properties. Properties of well-
mixed blends prepared both with and without adhesive showed that 5 wt%
adhesive did not compatibilize the LDPE and nylon-6 components.