We present the scale-up of a hot filament system for manufacturing CVD
diamond burr. In our system, the diamond film growth rate reached aro
und 15 mu m h(-1) on 1 mm diameter molybdenum rods. The burrs were mad
e of 250 mu m thick free-standing diamond him. We optimized the gas co
nsumption, power supply, gas flow rate and the number of hot filament
reactors for the industrialization of dentist burr. We also discuss th
e production capabilities of each reactor. Scale-up and price prospect
ive together with exhaustive testing show that CVD diamond burr may ha
ve a favorable cost-effectiveness.