MANUFACTURING TECHNOLOGIES, THE KEY TO A 66 SMALL SATELLITE SYSTEM

The development of a cost-effective satellite system is dependent on e fficient usage of resources. Most multi-satellite systems being constr ucted in a cost-effective manner will depend on the fact that individu al components are low-cost and reliable in the space environment. This approach relies on ''local optimization'' and works only if you have production runs of less than three satellites. The ''key'' to the cost -effective development of satellite systems is in the application of l ean manufacturing production techniques developed in commercial high v olume industries like automotive, appliance, and cellular phone produc tion. This application includes recognition of the importance of ''glo bal optimization'' with its trade space across all portions of the pro gram and the continuous monitoring of manufacturing metrics like cycle time, 6 sigma quality, and continuous improvement. Motorola's develop ment of the Iridium(R)dagger Constellation is ''keyed'' around the com pany's strengths in manufacturing. The Malcom Baldridge National Quali ty Award recognized Motorola's commitment to quality while the company 's financial returns reflect the continuous improvement culture. Motor ola's quest for Total Customer Satisfaction and Success is reflected i n the ''key'' manufacturing techniques supporting the development of t he Iridium(R) Constellation of 66 satellites.