Much of the orthopedic community now believe that the long-term failur
e of total hip and knee prostheses is directly or indirectly due to th
e production of wear particles, particularly polyethylene wear particl
es which are produced at the articulating interface between the metal
component and the high molecular weight plastic component. Therefore,
a friction and wear reducing coating on the metal component, which is
also biocompatible, should reduce the production of the polyethylene w
ear particles and dramatically extend hip-implant life. Diamondlike ca
rbon (DLC), with its extreme smoothness, hardness, low coefficient of
friction, and biocompatibility is an excellent candidate for such an a
pplication. One of the key issues that may limit the utility of DLC in
this application is the adhesion of this material to common biomedica
l alloys. We will show that high adhesion strength between sputter-dep
osited DLC and a silicon-coated titanium biomedical alloy can be easil
y achieved.