A study is reported on the effect of the filler size and concentration
on the electrical resistivity, density, and hardness of composites ma
de of copper powder embedded in nylon 6 matrix by means of compression
molding. The electrical resistivity of the composites is > 10(11) ohm
.cm unless the metal content reached the percolation threshold, beyond
which the resistivity decreased markedly by as much as 10(12). The pe
rcolation concentration was found to decrease with a decrease in the a
verage particle diameter. The density of the composites was measured a
nd compared with values calculated assuming different void levels with
in the samples. However, there is no sharp variation in the density du
e to the onset of percolation. Furthermore, it is shown that a percola
tion concentration can be also defined in the hardness/metal. concentr
ation curves as the intercept of linear regression curves of the low a
nd high metal content regimes, respectively.