In the present paper the mathematical simulation of the formation of t
he structure of both the substrate and the coating during high velocit
y oxyfuel (HVOF) splaying is presented. The variation in the solidific
ation velocity the thermal gradient, and the cooling velocity in the f
irst coating layer as well as the fusion (solidification) velocity, th
e thermal gradient, and the heating (cooling) velocity in the substrat
e are studied. The formation of the amorphous structure in the coating
and the crystalline structure in the substrate are discussed. The opt
imal conditions for the development of the fine and dense crystalline
structure in the substrate are investigated. The results obtained agre
e well with the experimental data.