There is much time lost in the manufacturing industries in setting up
complex cutter forms on production machinery. This has a detrimental e
ffect on machine utilisation and hence on profitability. Certain areas
have been identified that could derive direct benefit from a suitable
calibration or 'referencing' device to provide data to ease machine s
et-ups and reduce down time. Having chosen Spherosyn transducers for r
uggedness and reliability in harsh environments, a mechatronic approac
h has been taken to achieve an integrated design. The paper details th
e design and development of suitable drive and interface electronics u
tilising a microcontroller. The design has been thoroughly tested and
the techniques have been transferred into industrial usage. The treatm
ent of the theory and the practical embodiment is suited for use in ca
se-study exercises for undergraduate and postgraduate engineering stud
ents.