Multiple electrode sub merged are welding (SAW) is often used to incre
ase the deposition rate in high productivity fabrication. However, whi
le the development and application of the process have succeeded, the
approach has not been systematic, and there is limited scientific info
rmation available regarding the process. This paper is concerned with
the thermal cycles and resulting weld bead shape in four-electrode SAW
. The experimental data were obtained with embedded thermocouples, by
macroscopic examination of sections, and by weld pool ejection. The di
scussion considers the relationships between the welding conditions, t
he thermal responses and bead profiles. Data describing the geometry o
f the solidification boundary during the welding process are included
and used to augment the description of the heat flow outside the weld
pool. The study concludes that one may anticipate and control many fea
tures of the thermal response and bead profile.