Using an ultrahigh vacuum (UHV) magnetron sputtering system connected
directly to a UHV transmission electron microscope (TEM), we study, in
situ, the effect of trace levels of oxygen contamination on the early
stages of sintering, coalescence, and morphology. Whereas, nanopartic
les produced under clean conditions experience substantial sintering a
nd grain growth upon contact, even at room temperature, particles deli
berately exposed to trace amounts of oxygen remain distinct. It theref
ore appears difficult to form ultraclean nanophase materials, at least
for copper, due to rapid sintering. These systematic studies of parti
cle morphology as a function of oxygen exposure shed light on nanopart
icle growth mechanisms in the gas phase and thus ways to approach the
ideal nanophase material. (C) 1996 American Institute of Physics.