Depending on milling conditions (air or vacuum) for the same milling t
ime, a different level of decomposition and structure disorder in BaFe
12O19 ferrite powders can be obtained by ball milling. Air-milled mate
rial has a tendency to form a gas-saturated disordered structure (supe
roxide) and to transform into simple oxides (reduction process through
oxygen-saturated disordered phase) as opposed to the vacuum-milled po
wder where a highly disordered phase occurs. Both powders have a diffe
rent morphology (particle size and distribution). Annealing processes
produce crystalline barium ferrite phase with interesting magnetic pro
perties, but in the present paper only structural transformations are
analysed. Scanning electron microscopy, X-ray diffraction and thermal
analysis techniques were applied to study the effects of heat treatmen
t (10 h at 773 or 1273 K) in disordered BaFe12O19 ferrite powders prep
ared by 1000 h ball milling in air and vacuum.