M-Si-N and M-Si (M=Mo, Ta, or W) thin films, reactively sputtered from
M(5)Si(3) and WSi2 targets, are examined as diffusion barriers for al
uminum metallizations of silicon. Methods of analysis include electric
al tests of shallow-junction diodes, He-4(++) backscattering spectrome
try, x-ray diffraction, transmission electron microscopy, scanning ele
ctron microscopy, and secondary-ion-mass spectrometry. At the proper c
ompositions, the M-Si-N films prevent Al overlayers from electrically
degrading shallow-junction diodes after 10 min anneals above the melti
ng point of aluminum. Secondary-ion-mass spectrometry indicates virtua
lly no diffusivity of Al into the M-Si-N films during a 700 degrees C/
10 h treatment. The stability can be partially attributed to a self-se
aling 3-nm-thick A1N layer that grows at the M-Si-N/AI interface, as s
een by transmission electron microscopy. (C) 1996 American Institute o
f Physics.