The cross-directional behaviour of web forming processes can be repres
ented in terms of orthogonal basis functions. By choosing a suitable b
asis set, it is possible to separate controllable and uncontrollable c
omponents of the profile into low- and high-order spectral components
and hence obtain a;parsimonious representation. In most cases if there
are sufficient actuators to control all low-order spectral components
then the interaction matrix is likely to be ill-conditioned, which ne
cessitates the incorporation of input constraints into the control des
ign. The representation in terms of orthogonal functions allows the de
sign of finite-horizon predictive controllers with hard inequality con
straints on the input that are computationally feasible for commercial
machines. It is also possible to exploit such a representation to con
struct efficient estimators for the process.