M. Franke et al., LIFE-CYCLE-ASSESSMENT - LIFE-CYCLE INVENT ORY FOR DETERGENT MANUFACTURING, Tenside, surfactants, detergents, 32(6), 1995, pp. 508-514
The project group ''Life Cycle Assessment'' of the IKW (German Deterge
nt Industry Association) compiled the Life Cycle Inventory (LCI) for t
he detergent manufacturing in Germany. The LCI follows the principles
recommended by SETAC and the ISO Commitee Draft on ''Life Cycle Assess
ment''. The study covers regular powder, compact powder and liquid det
ergents. The companies participating in this LCI data acquisition repr
esent more than 90% of the German detergent market. The LCI includes t
he phases of detergent manufacturing: storage, spray tower (for powder
s only), mixing and packaging. For these phases the environmental data
energy demand airborne/waterborne emissions and solid waste are being
evaluated. All data in this study are expressed as required amount of
detergents per 1,000 kg dry laundry. The study covers only one segmen
t of the detergent's life-cycle: the detergent manufacturing processes
. It must be emphasized, however, that the study does not allow any co
mparative evaluation on the overall environmental effects of regular p
owder, compact powder and liquid detergents. Additionally, regular pow
der, compact powder and liquid detergents differ in their formulation
characteristics, cleaning properties and performance, although all con
sidered detergents are heavy duty detergents. For liquid detergents, t
he LCI data show a lower energy demand and consequently also lower air
emissions and solid waste in comparison to powder detergents; air emi
ssions and solid waste are mostly fuel related. Reason is that the man
ufacturing of liquid detergents does not require the spray tower techn
ology. It needs to be recognized that the new generation of compact po
wders which is already introduced to the German market does not requir
e spray tower technology anymore. Therefore, energy demand air emissio
ns and solid waste will be reduced significantly. No conclusions on th
e waterborne emissions from liquid detergent manufacturing is feasible
due to process technology constraints. Packagings for liquid detergen
ts require more plastics while powder dergents use more paper/cardboar
d for their packagings.