In this letter, we describe the ultralow friction mechanism of borided
steel surfaces subjected to a short-duration, or ''flash,'' annealing
procedure. In this procedure, a borided steel surface is exposed to h
igh temperature (600 to 800 degrees C) for a short time (3 to 5 min) a
nd then cooled to room temperature in open air. During the high-temper
ature exposure, boron atoms within the borided layer diffuse to the su
rface and react spontaneously with oxygen in air. The reaction product
is a thin boron oxide film. During cooling, the boron oxide reacts sp
ontaneously with moisture in the surrounding air to form a thin boric
acid film. The sliding friction coefficient of a Si3N4, ball against t
his flash-annealed surface is about 0.06, but is 0.5 and higher agains
t the unborided or borided-only surfaces. Mechanistically, we propose
that the ultralow friction behavior of the borided and flash-annealed
surface is due mainly to the layered-crystal structure of the boric ac
id film that forms on the sliding surface. (C) 1996 American Institute
of Physics.