A strategy for minimum zone evaluation of circles and cylinders is pro
posed in this work. This strategy employs a non-linear transformation
to convert a circle into a line and a cylinder into a plane. A straigh
tness or a flatness evaluation scheme was then employed to obtain appr
opriate control points and minimum zone deviation for the feature conc
erned. A series of inverse transformation procedures was then implemen
ted to compute desired feature parameters. Computer simulation results
revealed that the proposed minimum zone method can yield a smaller to
lerance value than the least-squares method. Also, the sensitivity of
the proposed method and the least-squares method to an abrupt peak in
the measurement data was addressed.