A new approach is proposed for the on-line measurement of the maximum
peak-to-valley roughness, R(max), of a finished-turned surface in the
feed direction. The method is based on solving the inverse problem of
light scattering by using a linear least-square estimate of the angula
r scattered light pattern reflected from a surface. A laser system has
been developed to capture the light reflected under different cutting
conditions. The effects of the ambient room light as well as the work
piece's rotational speed and methods for thier compensation are also d
iscussed. Good correlation was found between the optical and stylus-me
asured R(max).