As-cast ZrCrNi was found to exhibit high capacities and good cycle lif
e when used as a hydride electrode in nickel/metal hydride batteries,
but was extremely slow to activate. As-cast ZrCrNi was found to be com
prised of a primary C14 Laves phase with a uniformly dispersed second
phase of Zr7Ni10. When annealed to a single C14 phase, ZrCrNi delivere
d virtually no capacity. Microscopic studies of activated and unactiva
ted material suggests that the key activation mechanism is the formati
on of a ubiquitous network of microcracks. A model is proposed to expl
ain the formation of the microcracks and their role in activation. It
is further shown that activation can be greatly accelerated by a pulse
activation process.