An on-chip aluminum interconnect carries an intense electric current a
t an elevated temperature, motivating atoms to diffuse in the solid st
ate, and inducing voids that may cause an open failure. Recent observa
tions have shown that a void sometimes collapses to a slit running nea
rly perpendicular to the electric current direction. Such a slit often
lies inside a grain rather than along a grain boundary. An earlier ca
lculation showed that diffusion on the void surface, driven by the ele
ctric current, can cause a circular void to translate in an infinite,
isotropic interconnect. It was suggested recently that this solution m
ay be unstable, and that two forces compete in determining the void st
ability: surface tension favors a rounded void, and the electric curre
nt favors a slit. A linear perturbation analysis, surprisingly, reveal
ed that the translating circular void is stable against infinitesimal
shape perturbation. Consequently, the slit instability must have resul
ted from finite imperfections. This article reviews the experimental a
nd theoretical findings, and describes a numerical simulation of finit
e void shape change. We determine the electric field by a conformal ma
pping of complex variables, and update the void shape for a time step
by a variational method. The simulation shows that a finite void shape
imperfection or surface tension anisotropy can cause a void to collap
se to a slit. (C) 1996 American Institute of Physics.