Cartilage constructs were grown using isolated chondrocytes and biodeg
radable polymer scaffolds made of fibrous polyglycolic acid in the for
m of 1-cm-dia X 5-mm-thick discs. The scaffolds were seeded in a mixed
cell suspension and cultured for up to 8 weeks under static or mired
tissue culture conditions in petri dishes and spinner flasks. Turbulen
t mixing significantly improved the biochemical compositions and alter
ed morphologies of the cartilage constructs, which were the thickest o
nes cultured to date in vitro. Constructs from mired cultures were mor
e regular in shape and contained up to 70% more cells, 60% more sulfat
ed glycosaminoglycan, and 125% more total collagen when compared to co
nstructs from static cultures. Mixing also induced the formation of an
outer capsule with multiple layers of elongated cells and collagen fi
brils around the inner tissue phase, while statically grown constructs
consisted of round cells embedded in cartilaginous matrix. Mixing dur
ing cell seeding and tissue culture is thus an important parameter for
the cultivation of tissue-engineered cartilage in a range of sizes, s
hapes and compositions for a variety of clinical applications (e.g, fi
brous cartilage for reconstructive surgery or articular cartilage for
joint resurfacing).