The integration of microelectronics within the actuator allows not onl
y replacement of the analog position controller but addition of severa
l functions which give the actuator more intelligent functions. The ac
tuator control is performed in different levels and includes adaptive
nonlinear control, optimization of speed and precision, supervision an
d fault diagnosis. The actuator knowledge base comprises actuator mode
ls based on parameter estimation, controller design and a storage of t
he learned behavior. An inference mechanism makes decisions for contro
l and fault diagnosis, and a communication module operates internally
and externally. After a short review of important actuator principles
and their properties, as examples, electromagnetic and pneumatic actua
tors are considered and it is shown how the control can be improved co
nsiderably by model-based nonlinear control, taking into account time
varying nonlinear characteristics and hysteresis effects. Supervision
with fault detection indicates faults in the electrical and mechanical
subsystems of the actuator. Several experimental results are shown in
cluding the implementation on a low-cost microcontroller.