Washing of ethanol-based organosolv pulp (Alcell(R) process) in a solu
tion of ethanol-water can reduce lignin content significantly. This st
udy presents the results of a laboratory study designed to optimize th
e washing process for maximum lignin removal. Washing was carried out
in a stirred batch reactor and in a displacement-washing cell. Lignin-
removal efficiency was much higher in the displacement-washing cell. K
ey displacement-washing operating parameters (temperature, superficial
velocity, ethanol concentration, and pulp consistency) were varied to
determine their effects on lignin removal. The results are interprete
d in terms of lignin solubility in the wash liquor and diffusion of di
ssolved lignin from the fiber wall. The results show that displacement
washing can delignify the organosolv pulp from an initial kappa no. 5
4 to kappa no. 25.